HashiCorp Vault external secrets

Overview

This tutorial walks through setting up HashiCorp Vault as an external secret store for Aidbox running on Kubernetes. By the end you will have:

• A HashiCorp Vault instance holding a client secret
• The Secrets Store CSI Driver mounting that secret as a file inside the Aidbox pod
• A vault config mapping the file to a named secret with resource scope
• A Client that references the secret via a FHIR extension — the actual value is never stored in the database

Prerequisites

• A running Kubernetes cluster (this guide uses minikube for local testing)
• kubectl and helm installed
• Setup the local Aidbox instance using Getting Started guide

Step 1. Install Secrets Store CSI Driver

helm repo add secrets-store-csi-driver \
  https://kubernetes-sigs.github.io/secrets-store-csi-driver/charts

helm install csi secrets-store-csi-driver/secrets-store-csi-driver \
  --namespace kube-system \
  --set syncSecret.enabled=true \
  --set enableSecretRotation=true \
  --set rotationPollInterval=30s

Step 2. Install HashiCorp Vault

Deploy Vault with the CSI Provider enabled:

helm repo add hashicorp https://helm.releases.hashicorp.com

helm install vault hashicorp/vault \
  --set "server.dev.enabled=true" \
  --set "csi.enabled=true"

Wait for pods to be ready:

kubectl wait --for=condition=ready pod \
  -l app.kubernetes.io/name=vault \
  --timeout=120s

kubectl wait --for=condition=ready pod \
  -l app.kubernetes.io/name=vault-csi-provider \
  --timeout=120s

Step 3. Configure Vault

Store a secret

kubectl exec vault-0 -- vault kv put secret/aidbox/client \
  client-secret='super-secret-value'

Enable Kubernetes authentication

kubectl exec vault-0 -- vault auth enable kubernetes

kubectl exec vault-0 -- sh -c 'vault write auth/kubernetes/config \
  kubernetes_host="https://$KUBERNETES_PORT_443_TCP_ADDR:443"'

Create a policy and role

The policy grants read-only access to secrets under secret/data/aidbox/*. The role binds this policy to the aidbox ServiceAccount in the default namespace.

kubectl exec -i vault-0 -- vault policy write aidbox /dev/stdin <<'EOF'
path "secret/data/aidbox/*" {
  capabilities = ["read"]
}
EOF

kubectl exec vault-0 -- vault write auth/kubernetes/role/aidbox \
  bound_service_account_names=aidbox \
  bound_service_account_namespaces=default \
  policies=aidbox \
  ttl=1h

Step 4. Create ServiceAccount

The Vault CSI Provider uses this ServiceAccount to authenticate with Vault via Kubernetes auth:

apiVersion: v1
kind: ServiceAccount
metadata:
  name: aidbox

Step 5. Create SecretProviderClass

Defines which Vault secrets to mount and where to find them:

apiVersion: secrets-store.csi.x-k8s.io/v1
kind: SecretProviderClass
metadata:
  name: aidbox-vault-secrets
spec:
  provider: vault
  parameters:
    vaultAddress: "http://vault.default:8200"
    roleName: "aidbox"
    objects: |
      - objectName: "client-secret"
        secretPath: "secret/data/aidbox/client"
        secretKey: "client-secret"

Step 6. Create vault config

The vault config JSON maps named secrets to file paths and declares which resources may access them:

apiVersion: v1
kind: ConfigMap
metadata:
  name: aidbox-vault-config
data:
  vault-config.json: |
    {
      "secret": {
        "client-secret": {
          "path": "/run/vault-secrets/client-secret",
          "scope": {"resource_type": "Client", "id": "basic"}
        }
      }
    }

Each entry under "secret" maps a secret name to:

Step 7. Deploy Aidbox

apiVersion: apps/v1
kind: Deployment
metadata:
  name: aidbox
spec:
  replicas: 1
  selector:
    matchLabels:
      app: aidbox
  template:
    metadata:
      labels:
        app: aidbox
    spec:
      serviceAccountName: aidbox
      containers:
        - name: aidbox
          image: healthsamurai/aidboxone:latest
          env:
            - name: BOX_VAULT_CONFIG
              value: "/etc/aidbox/vault-config.json"
            # Add other required env vars
          volumeMounts:
            - name: vault-secrets
              mountPath: "/run/vault-secrets"
              readOnly: true
            - name: vault-config
              mountPath: "/etc/aidbox"
              readOnly: true
      volumes:
        - name: vault-secrets
          csi:
            driver: secrets-store.csi.k8s.io
            readOnly: true
            volumeAttributes:
              secretProviderClass: "aidbox-vault-secrets"
        - name: vault-config
          configMap:
            name: aidbox-vault-config

See Recommended environment variables for the full list of required Aidbox settings.

Step 8. Verify secret mount

Confirm that the CSI Driver has mounted the secret file:

kubectl exec deploy/aidbox -- ls /run/vault-secrets/

Expected output:

client-secret

Verify the content:

kubectl exec deploy/aidbox -- cat /run/vault-secrets/client-secret

Step 9. Create Client with vault-backed secret

Create a Client that references the secret by name using the FHIR primitive extension pattern. The _secret element carries two extensions: data-absent-reason with value masked (indicating the field is intentionally absent) and secret-reference with the secret name from the vault config.

{
  "resourceType": "Client",
  "id": "basic",
  "_secret": {
    "extension": [
      {
        "url": "http://hl7.org/fhir/StructureDefinition/data-absent-reason",
        "valueCode": "masked"
      },
      {
        "url": "http://health-samurai.io/fhir/secret-reference",
        "valueString": "client-secret"
      }
    ]
  },
  "grant_types": ["client_credentials", "basic"]
}

Reading the Client back returns the extension with the secret name, never the actual value:

{
  "resourceType": "Client",
  "id": "basic",
  "_secret": {
    "extension": [
      {
        "url": "http://hl7.org/fhir/StructureDefinition/data-absent-reason",
        "valueCode": "masked"
      },
      {
        "url": "http://health-samurai.io/fhir/secret-reference",
        "valueString": "client-secret"
      }
    ]
  },
  "grant_types": ["client_credentials", "basic"]
}

At runtime, Aidbox resolves client-secret through the vault config, verifies that Client/basic is in scope, and reads the file content. You can verify this by authenticating as the client:

# Forward the Aidbox port
kubectl port-forward svc/aidbox 8888:8080

# Succeeds (returns 200 OK)
curl -u basic:super-secret-value http://localhost:8888/fhir/Patient

# Fails (returns 401 Unauthorized)
curl -u basic:wrong-password http://localhost:8888/fhir/Patient

Secret rotation

Update the secret in Vault:

kubectl exec vault-0 -- vault kv put secret/aidbox/client \
  client-secret='new-secret-value'

The CSI Driver picks up the change based on rotationPollInterval (30s in this tutorial). Aidbox detects the file modification and invalidates its cache — the new value is used on the next access. No pod restart required.

Next steps

For the full reference on the vault config format, extension pattern, scope enforcement, and the list of supported resources, see External Secrets.